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VIBRATION SENSOR
Condition Monitoring
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AI-Assisted Maintenance
Machine Performance Benchmarking
Patented Fault-Finding Capabilities
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Explore our case studies
“With everything centralized in one platform, within Tractian CMMS, we finally have the visibility to act fast, plan smarter, and show real results.”
Paul Morais - The Fillo Factory
verified user
”There were some issues that I would say, if not for having Tractian, we would have never noticed… For example, a lubrication problem, we could go out and lubricate it and recheck it on Tractian platform and see that it fixed the problem… It was pretty impressive for that, the results we got early on”.
Jacob Hoffine - Ingredion
verified user
“Many in off-highway maintenance believe CMMS platforms are built only for industrial operations. After a long search, we found in Tractian CMMS the solution that best fit our needs—especially for managing outsourced teams and bringing structure to our heavy equipment maintenance workflows.”
Fabiano Jorge - CZM
verified user
Frequently Asked Questions
What types of assets can be monitored using the sensor?
Our sensor is able to monitor any rotary asset that exhibits critical behavior or has a statistically defined vibration profile. Some examples include electric motors, gearboxes, compressors, turbines, pumps, cooling towers, chillers, generators, CNCs, and bearings.
How is vibration data collected?
After being placed on the machine and registered on the platform, the sensor immediately begins collecting data on the mechanical behavior and physical conditions of the asset.
This data is collected using a high-performance accelerometer that converts real-world data into its digital version. Then it is manipulated by the sensor's embedded processor and sent to TRACTIAN servers via the cloud.
What kinds of failures can the system detect?
The TRACTIAN system can identify over 70 different types of failures, including the most common and costly for maintenance teams:
- Unbalance
- Misalignment
- Bearing Failures
- Gear Wear
- Pump cavitation
- Saturation in filtering elements
- Lubrication failures
- Mechanical clearence
- Structural weakness
Do I have access to all the data collected by the sensors? Can I export it?
Yes, all TRACTIAN customers have total access to their collected data and can generate reports to thoroughly analyze the collected vibration spectra.
Our system's intention is to facilitate access to and visualization of the data acquired by the sensor. All collected and processed information is made available to the user in dedicated and clear graphs. If interested, a user may export this information.
Are the vibration limits defined according to ISO standards?
No - the acceptable limits for vibration are defined by the TRACTIAN proprietary Machine Learning algorithm which is highly accurate compared to laboratory-based standards and real-world factory conditions. The limits are continually improved by TRACTIAN's learning system based on the reality of your unit, ensuring insights with 89% accuracy.
If desired, manual limits or standards can still be activated for specifically desired applications.
What are the limitations of the sensor and the system?
Assets with an operating temperature above 194°F (90°C) are outside the scope of the sensor's operation. Among the system limitations, the monitoring and detection of failures in assets with very low or very high rotation (less than 120 RPM or more than 25,000 RPM) implies lower accuracy. This happens due to the sensor's acquisition settings, which are not ideal for this type of machinery. Even so, despite having reduced accuracy, it is still possible to use the sensors on this type of asset.